The words "2023 Global MRO DEMAND FORECAST" serve as a title, and are overlaid atop an aircraft that is in a MRO hangar.

Press Release: Alton Aviation predicts big MRO demand through 2033

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Press Release hub banner blue with title in red white and blueGlobal maintenance, repair and overhaul (MRO) spend will grow 2.2% annually over the next 10 years, from $112bn to $138bn, in response to faster than expected traffic recovery and fewer retirements, according to a new report from Alton Aviation Consultancy.

The global aviation advisory firm today released its independent annual Global MRO Demand Forecast, providing in-depth insight into the trends driving the growth of MRO spend. The report shows that higher material costs and labor cost inflation, alongside traffic recovery and retirement trends, will contribute to significant year-over-year MRO demand growth compared to historical rates.

Adam Guthorn, report co-author and managing director in Alton’s New York office, says: “Supply chain challenges and a lack of skilled workers are causing airlines to delay aircraft retirements, which in turn is boosting MRO spend, with older aircraft requiring more maintenance intensive overhauls. Likewise, the rapid recovery of air traffic has resulted in greater demand for MRO because airlines are increasing aircraft utilization to better meet passenger demand.

“MRO growth is being driven by strong demand in Asia Pacific in particular, which accounts for 35% of global MRO demand globally, with North America and Europe each representing around 20% of global demand.

“There’s also uneven demand in terms of MRO segments – with engines the largest contributor, accounting for 52% of spend in 2022. With new generation engines gradually replacing mature generation engines, we can anticipate that overhaul events of new generation engines will increase from 25% of total events in 2023 to 69% by 2033. Poor reliability of new generation engines are also impacting the MRO market, with many new generation engines having shop visits at intervals much sooner than their predecessor engines.”

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Joshua Ng, report co-author and director in Alton’s Singapore office, adds: “An additional contributor to MRO growth will be the modifications sector, which continues to grow faster than the overall rate of the industry. Airlines are seeking to optimize their aircraft configurations to improve profitability, which means implementing cabin modifications more frequently as they compete on product quality.”

Alton’s report also notes the uncertainty surrounding the airline industry and passenger demand recovery, and explores the potential impact of workplace shortages, supply chain disruptions and macroeconomic challenges to include inflation, interest rates, and the Russia-Ukraine war, which are all driving increased levels of uncertainty..

To download a copy of Alton’s ‘2023 Global MRO Demand Forecast’ please click here.

Comparison of Narrowbody vs Widebody MRO spend in 2023 vs expected spend in 2033. MRO demand will continue to climb for narrowbody jets. Data taken from Alton Aviation Consultancy 2023 Global MRO Demand Forecast.

Comparison of Narrowbody vs Widebody MRO spend in 2023 vs expected spend in 2033. Data taken from Alton Aviation Consultancy 2023 Global MRO Demand Forecast.

Percentage of total 2023 MRO spend by Segment.Data taken from Alton Aviation Consultancy 2023 Global MRO Demand Forecast.

Percentage of total 2023 MRO spend by Segment.
Data taken from Alton Aviation Consultancy 2023 Global MRO Demand Forecast.

About Alton Aviation Consultancy

Alton Aviation Consultancy is a global advisory firm serving the aviation and aerospace industries. The firm was founded by veteran aviation industry executives, globally recognized for their thought leadership, quantitative analytics, and innovative solution development. The firm offers full value chain coverage with clients including airlines, manufacturers, MRO and aftermarket service providers, lessors, and the broader financial and investment community.

With offices in New York, Dublin, Dubai, Hong Kong, Beijing, Tokyo, and Singapore, Alton’s diverse team of professional advisors bring a global perspective with deep regional expertise across the entire aviation value chain to its client engagements. Representative client engagements include strategy and business plan development, operational performance improvement, restructuring, and transaction support.

All images credited to Alton Aviation Consultancy